Textile & Apparel Manufacturers
Excal Inc
1 Excal Wy, Mills, WY 82644, United States
- Manufacturer
- Founded 1991
- 50+ employees
- ISO 9001:2015
About Excal Inc
Excal Inc. operates a brass and bronze sand casting foundry in Mills, Wyoming, from an 85,000-square-foot facility that opened in 1991 when founder Fred Harmon relocated the business from its predecessor, Buckeye Brass Foundry (established 1966). The company employs more than 50 people and is now a member of the Foundrion Group, a network of non‑ferrous foundries across North America. The foundry produces sand castings weighing 1 to 2,000 pounds in a wide range of brass, bronze, and stainless‑steel alloys. Two independent high‑production green‑sand molding lines and two no‑bake/air‑set lines run alongside four melting furnaces capable of 60,000 pounds per day. In‑house capabilities include pattern making, coremaking (with a custom Palmer Coremaker), heat treating, five CNC turning centers, two CNC mills, spectrometer inspection, and an ERP system for full traceability. Excal serves industries such as pump and valve, water metering, fire protection, electrical, lighting, marine, irrigation, water treatment, and broader waterworks, infrastructure, and energy markets. Customers range from prototype programs to multi‑thousand‑part production runs, all machined to finished condition under one roof. The company emphasizes built‑in redundancy — multiple molding lines and furnaces prevent single‑point‑of‑failure delays — and full in‑house control from pattern to final inspection. It also highlights flexible volume handling and broad alloy expertise, including the ability to accommodate non‑standard grades on request.
Manufacturing capabilities
Core processes
Finishing & coating
Inspection & quality
Assembly & services
Industries served
- Pump & valve
- Water metering
- Fire protection
- Electrical
- Lighting
- Marine
- Irrigation
- Water treatment
- Waterworks
- Infrastructure
- Energy
- Industrial applications
Materials
Brass and bronze alloys (including C836, C838, C844, C854, C862, C863, C864, C865, C867, C873, C875, C876, C87610, C87850, C89833, C89836, C903, C905, C922, C927, C929, C932, C937, C938, C952, C953, C954, C955, C958, C964, C995, C997) · Stainless steel (316, 316L)
Equipment
- Five CNC turning centers
- Two CNC mills
- Four melting furnaces
- Two high-production green sand molding lines
- Two no-bake / air set molding lines
- Custom Palmer Coremaker
- In-house spectrometer
- Expansive cleaning room with cutting and grinding equipment
- ERP system
Company details
- Location
- Mills, Wyoming
- Company type
- Manufacturer
- Employees
- 50+
- Founded
- 1991
- Production volume
- 1–2,000 lbs per casting; prototype to multi-thousand-part programs
- Certifications
- ISO 9001:2015
- Listed under
Frequently asked questions
Where is Excal Inc located?
Excal Inc is located at 1 Excal Wy, Mills, WY 82644, United States.
What does Excal Inc do?
Excal Inc is listed under Textile & Apparel Manufacturers, and its listed capabilities and products include Green sand molding, No-bake / air set molding, Pattern making, Coremaking, Melting (brass, bronze, stainless steel) and Heat treating.
What industries does Excal Inc serve?
Excal Inc lists Pump & valve, Water metering, Fire protection, Electrical and Lighting among the industries it serves.
What certifications does Excal Inc have?
Certifications on file for Excal Inc: ISO 9001:2015.
When was Excal Inc founded?
Excal Inc was founded in 1991 and has 50+ employees.
How do I request a quote from Excal Inc?
Use the Request a quote button on this page to send Excal Inc your requirements through FirmsLedger, or call (307) 237-0920 and visit excal-inc.com.
What companies are similar to Excal Inc?
Other Textile & Apparel Manufacturers in Wyoming listed on FirmsLedger include Western Sign & Design, LLC, WyoPrint Casper and WyoMade Apparel & Craft Goods.