Plastics & Packaging Manufacturers
Pittsburgh Plastics Manufacturing
140 Kriess Rd, Butler, PA 16001, United States
- Manufacturer
- Founded 1977
- 50-75 employees
- Women-owned
- ISO 13485:2016, FDA Registered
- Small to large scale production
About Pittsburgh Plastics Manufacturing
Pittsburgh Plastics Manufacturing was founded in 1977 by Jim Zona in Butler, Pennsylvania, just north of Pittsburgh. A Penn State graduate, Zona began by developing gel insoles—essentially "waterbeds for your feet"—and built the company into a women-owned custom manufacturer of gel and foam cushioning solutions. Operating from a 91,000-square-foot facility with 50–75 employees, the company formulates more than 35 proprietary polymer blends—including IsoGel®, IsoFoam®, and GELoam®—and handles mold design, CNC machining, prototyping, and full-scale production in-house. An internal polymer scientist and CAD designer support rapid turnaround, while lean practices such as KAIZEN and 5S drive efficiency. PPM serves medical and healthcare, safety, industrial, hot-and-cold therapy, and foot-care markets, supplying OEMs and private-label brands across the United States, Europe, and Canada. The facility is FDA registered, ISO 13485:2016 certified, and QRS-compliant with process validations for medical components, adhering to CGMP and TQMS standards. The company emphasizes its U.S.-based, women-owned status and a "PPM Promise" of 100 percent precision, accuracy, and on-time delivery. Complete manufacturing traceability, pre-certified raw materials, and quality checks at every stage reinforce its differentiation in custom cushioning.
Manufacturing capabilities
Core processes
Finishing & coating
Inspection & quality
Industries served
- Medical and healthcare
- Safety equipment
- Industrial
- Hot and cold therapy
- Foot care
Materials
Super-soft gels (Shore 000 durometer) · Dual-durometer gels · Silicone gels · Hydrogels · Polyurethane foams · Proprietary polymers (IsoGel®, IsoFoam®, GELoam®)
Equipment
- CNC machine for mold making
Company details
- Location
- Butler, Pennsylvania
- Company type
- Manufacturer
- Employees
- 50-75
- Founded
- 1977
- Ownership
- Women-owned
- Production volume
- Small to large scale production
- Certifications
- ISO 13485:2016, FDA Registered, CGMP
Frequently asked questions
Where is Pittsburgh Plastics Manufacturing located?
Pittsburgh Plastics Manufacturing is located at 140 Kriess Rd, Butler, PA 16001, United States.
What does Pittsburgh Plastics Manufacturing do?
Pittsburgh Plastics Manufacturing is listed under Plastics & Packaging Manufacturers, and its listed capabilities and products include Custom gel and foam cushioning manufacturing, Proprietary polymer formulation (IsoGel®, IsoFoam®, GELoam®), In-house mold design and CNC machining, Rapid prototyping, Production scaling and Finishing services.
What industries does Pittsburgh Plastics Manufacturing serve?
Pittsburgh Plastics Manufacturing lists Medical and healthcare, Safety equipment, Industrial, Hot and cold therapy and Foot care among the industries it serves.
What certifications does Pittsburgh Plastics Manufacturing have?
Certifications on file for Pittsburgh Plastics Manufacturing: ISO 13485:2016, FDA Registered and CGMP.
When was Pittsburgh Plastics Manufacturing founded?
Pittsburgh Plastics Manufacturing was founded in 1977 and has 50-75 employees.
How do I request a quote from Pittsburgh Plastics Manufacturing?
Use the Request a quote button on this page to send Pittsburgh Plastics Manufacturing your requirements through FirmsLedger, or call (724) 789-9300 and visit pittsburghplastics.com.
What companies are similar to Pittsburgh Plastics Manufacturing?
Other Plastics & Packaging Manufacturers in Pennsylvania listed on FirmsLedger include Poward Plastics Inc, Munot Plastics Inc and PSPM Plastic System.