Sunburst Electronics LLC

About Sunburst Electronics LLC

Sunburst Electronics LLC was founded in 1976 in Erie, Pennsylvania. The company has operated continuously as an electronics manufacturing services provider for nearly five decades. The company delivers full-service custom electronics contract manufacturing, specializing in printed circuit board assembly (PCBA), box builds, cable assemblies, and integrated high-reliability systems. Its capabilities span high-speed surface-mount (SMT) and through-hole assembly, BGA and micro-BGA placement, conformal coating (acrylic, silicone, urethane, parylene), potting, and comprehensive testing including AOI, X-ray inspection, flying-probe in-circuit test, vibration, burn-in, and environmental stress screening. Sunburst runs a designated prototype SMT line for rapid iteration and scales from prototype through high-volume production, offering both full turnkey and labor-only (customer-consigned) models. Sunburst serves regulated and demanding sectors including medical technologies, defense, aerospace (aircraft and satellites), transportation, industrial controls, oil and gas, robotics, advanced computing, next-gen communications, and consumer electronics. Customers range from medical device OEMs requiring IPC/WHMA-A-620 compliant wire harnesses to aerospace programs needing ruggedized box builds engineered to MIL-STD-810 and MIL-STD-461. Differentiators cited include global-to-regional sourcing transition to mitigate supply-chain risk, end-to-end lifecycle management from first build to end-of-life, and design-for-manufacturability reviews that compress time-to-market.

Equipment

• High-speed SMT placement equipment
• Designated prototype SMT line
• Automated optical inspection (AOI) systems
• X-ray inspection and rework systems
• Automated BGA/micro-BGA placement and reflow equipment
• Wave solder and selective solder machines
• Flying probe in-circuit testers
• LabVIEW-driven automated test systems
• Vibration test systems
• Burn-in chambers
• Environmental stress screening chambers
• Automated wire cutting, stripping, crimping equipment
• Conformal coating spray/dip/brush/selective equipment

Company details

Location

Erie, Pennsylvania

Company type

Contract manufacturer / job shop

Founded

1976

Export compliance

ITAR registered

Production volume

Prototype to high-volume production

Certifications

ISO 9001, ITAR Registered, RoHS Compliant, IPC-CC-830, IPC/WHMA-A-620

Listed under

• Electrical Components Manufacturers in Pennsylvania

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