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Injection Molding

Casco Bay Molding

32 Smada Dr, Sanford, ME 04073, United States

  • Manufacturer
  • Founded 2000
  • ISO 13485:2016, ISO 9001

About Casco Bay Molding

Casco Bay Molding was founded in February 2000 by Andrew Powell in Sanford, Maine, with a vision to produce silicone and thermoplastic products domestically. The vertically integrated facility combines product development, an in-house precision machine shop, and injection molding under one roof. It specializes in high-volume silicone and thermoplastic molding, including overmolding of differing durometers, and has produced over one million menstrual cups for global B2B customers. The shop also manufactures Class I and II medical device components such as surgical handles, CPAP parts, valves, tubes, and custom gaskets, and handles FDA registration and retail packaging. The company serves the medical device, menstrual health, respiratory equipment, energy extraction, and personal protective equipment sectors. Notable projects include the Wandah™ vaginal applicator developed with nurse practitioner Hope Jensen, the patented Flip Disc menstrual disc, and the Casco Shield™ face shield created with Thermoformers of New England during the COVID-19 pandemic. Casco Bay Molding differentiates itself through its vertically integrated model that shortens tooling lead times via its partnership with Legu Tool & Mold, its ISO 13485:2016 certification and FDA registration for medical manufacturing, and its two-decade depth in silicone and thermoplastic processing. The firm was named Maine MEP Manufacturer of the Year in 2018.

Manufacturing capabilities

Industries served

  • Medical device manufacturing (Class I and II)
  • Menstrual health products
  • Respiratory equipment / CPAP
  • Energy extraction
  • Personal protective equipment (PPE)
  • Scuba / diving equipment
  • Non-governmental organizations (humanitarian aid)
  • Wholesale / retail packaging

Materials

Medical-grade silicone · Thermoplastic · Polypropylene

Equipment

  • In-house machine shop
  • Automation systems (EAM, Province Automation)

Company details

Location
Sanford, Maine
Company type
Manufacturer
Founded
2000
Production volume
High-volume production; over 1 million menstrual cups manufactured
Certifications
ISO 13485:2016, ISO 9001, FDA Registered

Frequently asked questions

Where is Casco Bay Molding located?

Casco Bay Molding is located at 32 Smada Dr, Sanford, ME 04073, United States.

What does Casco Bay Molding do?

Casco Bay Molding is listed under Injection Molding, and its listed capabilities and products include Silicone injection molding, Thermoplastic injection molding, Overmolding (multi-durometer), In-house precision tooling / machine shop, Product development and design and Medical device component design.

What industries does Casco Bay Molding serve?

Casco Bay Molding lists Medical device manufacturing (Class I and II), Menstrual health products, Respiratory equipment / CPAP, Energy extraction and Personal protective equipment (PPE) among the industries it serves.

What certifications does Casco Bay Molding have?

Certifications on file for Casco Bay Molding: ISO 13485:2016, ISO 9001 and FDA Registered.

When was Casco Bay Molding founded?

Casco Bay Molding was founded in 2000.

How do I request a quote from Casco Bay Molding?

Use the Request a quote button on this page to send Casco Bay Molding your requirements through FirmsLedger, or call (207) 490-1000 and visit cascobaymolding.com.

What companies are similar to Casco Bay Molding?

Other Injection Molding companies in Maine listed on FirmsLedger include Tri Star Molding, G&G Products LLC and Creative Composites Group, Augusta Molding Division.

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