Injection Molding
Falcon Plastics
3300 Prince Dr, Brookings, SD 57006, United States
- Contract manufacturer / job shop
- Founded 1975
- Family-owned
- ISO 9001:2015
- Mid-to-high volume
About Falcon Plastics
Falcon Plastics was founded in 1975 in Brookings, South Dakota, as a family-owned custom plastics molder. From its start molding customer ideas into quality plastic products, the company has grown into a multi-facility operation with plants in South Dakota, Oregon, and Tennessee, supplemented by strategic manufacturing partnerships in Mexico and Asia. The company specializes in mid-to-high volume custom injection molding, blow molding, tool and mold making, sheet foaming (EVA), and foam-in-place gasketing. Its facilities include temperature-controlled white rooms with HEPA filtration for clean molding, and smart work cells equipped with process monitoring, automated in-line quality testing, and robotic acceptance or rejection systems. Value-added assembly and lean manufacturing principles support cost-effective volume production. Falcon serves medical device, electronics, consumer product, automotive, business machine, construction, and recreation/sports markets. Customers rely on the molder for precision components that meet strict regulatory standards in medical applications, durable housings for electronics, and high-performance parts for automotive and industrial uses. The company emphasizes a multi-facility model that provides supply-chain flexibility without sacrificing control or quality. Its stated differentiators include reducing cycle times, optimizing material usage, and maintaining an ISO 9001:2015 certified quality system across all sites, driven by a culture of continuous improvement and on-time delivery.
Manufacturing capabilities
Core processes
Inspection & quality
Assembly & services
Industries served
- Medical Devices
- Electronics
- Consumer Products
- Automotive
- Business Machines
- Construction
- Recreation/Sports
Equipment
- HEPA air filtration systems
- Robotic acceptance/rejection systems
- Process monitoring systems
- Automated in-line quality test systems
Company details
- Location
- Brookings, South Dakota
- Company type
- Contract manufacturer / job shop
- Founded
- 1975
- Ownership
- Family-owned
- Production volume
- Mid-to-high volume
- Certifications
- ISO 9001:2015
Frequently asked questions
Where is Falcon Plastics located?
Falcon Plastics is located at 3300 Prince Dr, Brookings, SD 57006, United States.
What does Falcon Plastics do?
Falcon Plastics is listed under Injection Molding, and its listed capabilities and products include Custom injection molding, Custom blow molding, Tool and mold making, Sheet foaming (EVA), Foam-in-place gasketing and Value-added assembly.
What industries does Falcon Plastics serve?
Falcon Plastics lists Medical Devices, Electronics, Consumer Products, Automotive and Business Machines among the industries it serves.
What certifications does Falcon Plastics have?
Certifications on file for Falcon Plastics: ISO 9001:2015.
When was Falcon Plastics founded?
Falcon Plastics was founded in 1975.
How do I request a quote from Falcon Plastics?
Use the Request a quote button on this page to send Falcon Plastics your requirements through FirmsLedger, or call (605) 910-5000 and visit falconplastics.com.
What companies are similar to Falcon Plastics?
Other Injection Molding companies in South Dakota listed on FirmsLedger include Royal Plastics Inc, B&B Molding Inc and Watertown Box Corporation.