Injection Molding
Sapona Plastics LLC
7039 US-220 ALT, Asheboro, NC 27205, United States
- Manufacturer
- Founded 2004
- approximately 130 employees
- Family-owned, Small business
- ISO 9001:2015, ISO 14001:2015
About Sapona Plastics LLC
Sapona Plastics LLC, headquartered in Asheboro, North Carolina, was founded in April 2004 by Jack C. Lail. The company remains privately owned by the Lail family and began with ten injection molding machines near Seagrove, NC. Core processes include thermoplastic injection molding, insert molding, over‑molding, brush making, decorating, and assembly, supplemented by secondary operations such as hot stamping, pad printing, ultrasonic welding, fusion welding, machining, labeling, spin welding, hot‑melt gluing, foam filling, brush bristling, and heat staking. The company also provides part and mold design project management, in‑house CAD, on‑site tool maintenance, warehousing, fulfillment, and distribution, producing millions of parts and assemblies each week with annual sales exceeding $20 million. Sapona serves the personal care, consumer goods, telecommunications, electrical, industrial, HVAC, medical, automotive, agricultural, and lighting markets. Typical products include buckets, brushes, scrubbers, fiber‑optic and cable components, filter components, electrical and lighting enclosures, control and cable enclosures, and sporting goods. The company emphasizes a “Fast, Reliable and Cost Effective” strategy: on‑time delivery with proactive communication, early design‑for‑manufacture involvement, RJG‑certified Master Molders, cGMP‑ and ISO‑compliant quality systems, 24‑hour operation, and all‑electric presses that run up to 25% more efficiently. Recycling and post‑consumer recycled material options are also offered.
Manufacturing capabilities
Industries served
- Personal care
- Consumer goods
- Telecommunications
- Electrical
- Industrial
- HVAC
- Medical
- Automotive
- Agricultural
- Lighting
Materials
Polypropylene (PP) · Polyethylene (PE) · Polyvinyl Chloride (PVC) · Polycarbonate (PC) · Polyamide (PA) · Acrylonitrile Butadiene Styrene (ABS) · Thermoplastic Elastomer (TPE) · Polybutylene Terephthalate (PBT) · Polysulfone (PSO) · Polyoxymethylene (POM) · Polystyrene (PS) · Engineering grades · Glass‑filled compounds · Flame‑retardant compounds · Colorants · Blowing agents · Post‑Consumer Recycled (PCR) materials
Equipment
- Nissei NEX285IV all‑electric injection molding machines
- 27 injection molding presses (33–720 tons)
- 16 all‑electric and hybrid presses
- Two brush making lines
- Two hot melt glue lines
- High‑speed assembly machines and robotics
Company details
- Location
- Asheboro, North Carolina
- Company type
- Manufacturer
- Employees
- approximately 130
- Founded
- 2004
- Ownership
- Family-owned, Small business
- CAGE code
- 42XT1
- Certifications
- ISO 9001:2015, ISO 14001:2015, UL Molder, cGMP compliant
Frequently asked questions
Where is Sapona Plastics LLC located?
Sapona Plastics LLC is located at 7039 US-220 ALT, Asheboro, NC 27205, United States.
What does Sapona Plastics LLC do?
Sapona Plastics LLC is listed under Injection Molding, and its listed capabilities and products include Thermoplastic injection molding, Insert molding, Over-molding, Brush making, Decorating and Assembly.
What industries does Sapona Plastics LLC serve?
Sapona Plastics LLC lists Personal care, Consumer goods, Telecommunications, Electrical and Industrial among the industries it serves.
What certifications does Sapona Plastics LLC have?
Certifications on file for Sapona Plastics LLC: ISO 9001:2015, ISO 14001:2015, UL Molder and cGMP compliant.
When was Sapona Plastics LLC founded?
Sapona Plastics LLC was founded in 2004 and has approximately 130 employees.
How do I request a quote from Sapona Plastics LLC?
Use the Request a quote button on this page to send Sapona Plastics LLC your requirements through FirmsLedger, or call (336) 873-8700 and visit saponaplastics.com.
What companies are similar to Sapona Plastics LLC?
Other Injection Molding companies in North Carolina listed on FirmsLedger include DPS Molding, Inc., Advanced Plastiform, Inc. and ClickFold Plastics.